Rapide Aluminium Lifting Gantry

Rapide Aluminium Lifting Gantry

Collared Eye Bolt  Metric thread

Collared Eye Bolt Metric thread

Custom Aluminium Gantry Systems

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custom-aluminium-gantry-systems
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Call 01384 76961 for price.

This product page is dedicated to custom aluminium gantry systems. We have included more standardised technical specifications but please bear in mind when viewing these that they can be manufactured to suit your needs. Lengths, heights and interchangeable components make these a fully configurable custom aluminium gantry system.

Custom Aluminium Gantry Systems

There are 4 standard height ranges which are S = small; M = medium; I = Intermediate & T = Tall. All of these can be adjusted in height once erected. This is done by releasing 2 bolts on each leg, manually for the smaller gantries and with the aid of a geared wheel or ratchet system on the larger gantry systems; these are provided where needed.

 Beam lengths come in many sizes from 2500-9000mm. The span can also be adjusted by relocating the side legs/a-frames to other designated bolt holes.  If these do not suit your needs then please talk to our sales team, there may be other options we can offer you, let us know your requirements and we can try to customise a gantry to suit you.

Suitable for lifting loads up to 5000kg (depending on the model chosen) and also with the added bonus of being able to be used for personnel work positioning as well as fall arrest operations with the correct personal protection equipment. These custom aluminium gantry systems can be used for 3 to 5 person fall arrest situations (with lowered working load limits) and for Personnel lifting up to 2000kg maximum safe working load limits.

These gantries are relatively easy to erect. There are 4 parts which fit together with bolts, once the parts are securely bolted together the gantry can be put up in 2-3 minutes, two or more people are recommended for this task.  The largest aluminium lifting gantry, the 5000kg model, will require 4 people to erect manually, though it can be achieved by 2 people with the aid of other devices.

The incorporated manual trolley system is fully encapsulated for optimum safety. There are other trolley options available to customise these gantries even further. You can choose from;

  • Standard trolley
  • Integrated trolley (adding +100mm height of lift)
  • Integrated trolley (adding 245mm height of lift)
  • Geared trolley (adding 200mm height of lift and aids load movement across the beam)
  • Custom trolley systems.

The 5000kg gantry incorporates stabilising legs which can be folded down for extra stability when in use, of folded up out of the way when not needed or for storage. The extra wheels on these stabilisers also enable wheelbarrow type handling for easier manoeuvrability.

All models in the range are ATEX rated for zone 2 use.

These easy to handle lifting gantries arte much lighter than our standard steel mobile gantries; they also include gantries incorporate swivelling castors (with brakes) for easy manoeuvrability. This means that they can be moved around to wherever you may need them, a bonus when working out on site. Wind up parking jacks are another option you can choose from, these provide much more stability to the gantry when used on un-even ground.

These portable, custom aluminium gantry systems are CE certified come complete with a declaration of conformity. They have full EN795 class ‘B’ certification for man-riding applications for 3-5 people to protect against falls from height.

All custom aluminium gantry systems comply with the machinery directive 2006/42/EC; PPE directive 89/686/EC; ANSI Z359.1-2007, ANSI Z359.6-2007, CSA Z259.16-04. Fully tested or inspected prior to shipment.

Our range of custom aluminium gantry systems enables you to get lightweight, transportable lifting solutions to suit your specific requirements, if you need something more bespoke to the standard specifications detailed below then please discuss your options with a member of our team. 01384 76961 or email us via the contact us page here.

 

    D   Max.height to lifting eye E      Height increment  D       Min. Height to lifting eye F           Max. Height to top of beam     H  Max. Height to top of roller H      Min. Height to top of roller G Width K            A-Frame Weight (kg) Trolley roller size Castor Diameter
WLL (kg) 500/1000 S 2355 5 X 150 1605 2675 2757 2007 1212 33 82 150
M 2851 5 X 150 2101 3171 3253 2503 1429 40 82 150
I 3188 5 X 200 2188 3499 3581 2581 1726 46 82 200
T 4079 6 X 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 X 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 X 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 X 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 X 200 4029 6149 6231 4431 2733 95 82 200
                         
WLL (kg) 2000 S 2355 5 X 150 1605 2675 2757 2007 1212 38 82 150
M 2851 5 X 150 2101 3171 3253 2503 1429 40 82 150
I 3188 5 X 200 2188 3499 3581 2581 1726 46 82 200
T 4079 6 X 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 X 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 X 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 X 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 X 200 4029 6149 6231 4431 2733 95 82 200
                         
WLL(kg) 3000 S 2410 5 X 150 1660 2730 2812 2062 1212 55 82 200
M 2906 5 X 150 2156 3226 3308 2558 1429 60 82 200
I 3188 5 X 200 2188 3499 3581 2581 1726 70 82 200
T 4079 6 X 200 2879 4399 4481 3281 2011 82 82 200
TC4 4527 6 X 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 X 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 X 200 3027 5848 5930 4330 2733 87 82 200
                         
WLL(kg) 5000 I 3181 5 X 200 2181 3592 3717 2717 1736 97* 125 200
T 4049 6 X 200 2849 4487 4612 3412 2021 106* 125 200
TC4 4500 6 X 200 3300 4938 5062 3862 2234 85 125 200
TC3 5000 6 X 200 3800 5438 5562 4362 2557 90 125 200
S & M VERSIONS ALSO AVAILABLE AS CUSTOM SYSTEMS
WLL 5000KG DIMENSIONS SYSTEMS ARE SHOWN USING DEEPER 'd' SECTION BEAM
* = STABILISER LEGS INCLUDED

 

Personnel lifting

 

Application Capacity
Goods 500 1000 2000 3000
Fall Arrest 3 persons 3 persons 5 persons 5 persons
Max. Combined Personnel Lifting Capacity (kg) 250 400 750 1000
 
The capacities stated here are applicable to models S, M, I & T configurations up to specific beam lengths = 4570 A section; 6000mm B section & 8400mm D section.  Custom models will be tailored to your specific needs.                                                                     

custom aluminium lifting gantry beam sizes

 

Assembly instructions for the Custom Aluminium Gantry System

custom aluminium gantry system assembly

DIMENSIONS HERE
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